FJL-150/200 EPS Foam Production Line

FJL-150/200 EPS Foam Production Line is for making EPS foam lunch boxes and plate.

No. 1 FJL-150/200 EPS FoamSheet Extruder

No. 2 FJL-1040 Fully-Auto forming and cutting in line machine

2. Major design data1,Unwinding unit control: with photoelectricity switch, auto feeding Motor: 0.75kw (gear motor)2,Max forming area: 1000mm×1100mm3,Forming type: Vacuum forming, press forming, mold forming, comprehensive forming4,Motor of oil pump: 7.5KwX25,Max. forming depth: 130mm6,Max.Forming pressure: 20t7,Production efficiency:3-5 s/die8,Vacuum tank: 50LX29,Max. Cutting pressure: 120t10,Cutting type: hydraulic cutting system11,Cutting pump motor: 11Kw12,Stow system: controlled by PLC13,Collecting products Table board: 2pcs (conveyed by belt)14,Heating area: 52 pcs15,Heating power: 120KW16,Chain transmission: servo-actuator17,Chain power: 5.5kw18,Touch screen: multicolor19,Vacuum pump: 7.5kw, oil cycle system20,Spare winding: photoelectricity switch auto-control, motor 0.75KW

3. Demands of Public Works1,Installed power (approx):156kw2,Total weight (approx):16T3,Mounting size: 12m×2m×2.6m

4. List of spare partsNO. Name Pc1. Tool box 1 set2. Hex wrench 1 set3. Hex wrench 12, 14, 17,19 each 1pc4. Hammer 1 pc5. Ampere meter 4 pcs6. Temperature controller 4 pcs7. Knob 2 pc8. Press button 4 pcs 9. Sealer for hydraulic pressure parts 2 sets10. Proximity switch 3 pcs11. Photoelectric switch 3 pcs12. Heater for forming machine 20 pcs13.. Water line connecting gasket each 5 pcs 14. Dia. 10mm\Dia. 8mm gas line tie-in Each 10 pcs15. Dia. 10mm\Dia. 8mm three way Each 5pcs16. Solid-state relay for forming machine 4 pcs17. 10mm\Dia. 8mm gas line each 5m18 502 Gum water 8 pcs

No. 3 FJL-180+120/100 Two stage plastic recycle machine

Products introduction:This machine is specially for polystyrene purpose, it adopts single screw, doule stage plasticification, increased compress ratio. The whole machine consists of crusher, main machine, cooling tank and vertical granulator.

1. Specifications of each single part

A. CrusherThe crusher has a wide mouth and a large output, it can crush the several kinds of plastic productsB. Feeding blower has 1 set, power: 3KWC. First screw length: 2000mmFirst screw diameter: 180mm+120mmFirst section L/D: 4.5:1 second section L/D: 10:1. Motor: 22KW, driven by inverter. The main motor is direct-connected with gearbox. (1) The screw and the barrelMaterial: 38CRMOALA, nitrided treatment. The barrel has 5 heating zones, the voltage is 380V.(2) Gearbox: Model: 225-16 helical gear without pole material: FCD25 malleable cast iron. gear wheel:SCM4special gear wheel burnishing and heating dealing.

D. Second screw length: 800mmSecond screw diameter: 100mmL/D: first section: 8:1. Motor:7.5KW, driven by inverter. The main motor is direct-connected with gearbox. (1) The screw and the barrelMaterial: 38CRMOALA, nitrided treatment. The barrel has 3 heating zones, the voltage is 380V.(2) Gearbox: Model: 173-16 helical gear without pole material: FCD25malleable cast iron. gear wheel:SCM4special gear wheel burnishing and heating dealing.

E.Screen changerThe speed of change net is fast, No stop machine, convenient to operate.

F. Electric control cabinet(1) Direct-adjustment equipment, AC contactor, air switch and electrical appliance all is the famous domestic brand.(2)Heating is transfered by thermocouple. The temperature is controlled accurately(3)Brainpower temperature controller is controlled by PID, AC contactor execute

G. Stainless steel cooling water tankStainless steel tank,one water inlet, one water outlet, cooled by cycling waterWater tank size: 2000mm×600mm×280mm

H. CutterPellet cutter motor power: 2.2KWIt was controlled by inverter, the granular is well-distributed and beautiful.

2. Technical requirement

1. Output:80~130kg/h2. Feeding blower power:3kw3. DiameterΦ180+Φ120mm extruder motor power: 22kw4. Diameter 100mm extruder motor power: 7.5kw5. Crusher power: 18.5kw6. Pressing material motor power:1.5kw7. Heating power:35kw8. Cutting power:2.2kw9. Mounted power:70kw10.Power requirement: 380v three-phase four-wire11. Cooling hydraulic pressure: ≥0.2Mpa12. Cooling water: cycle water13. Screw diameter: Φ180+Φ120/Φ10014. All size: 13m×3.4m×3m15. Total weight:3T3. List of spare parts for recycling machineExtruder dismantling tools 1 setHeating ring 1 pairTemperature controller 1 pcAmpere meter 1 pcPressure gauge 1 pcThermocouple 1 pcAC contactor 1 pcStainless steel net 1m2

FJL-150/200 EPS Foam Production Line