FJL-1300 EPS Foam 3 in 1 line machine

FJL-1300 EPS Foam Vacuum Machine with Full-Auto Forming, Cutting & Crushing in one line for making EPS foam lunch boxes, plate.

I. QUANTITY: ONE SETII. Main Parameter:1. Width of output products: 1100mm2. Max. Forming Area: 1300X1100mm3. Min. Forming Area: 600X600mm 4. Forming Speed: 3.0-6.0mould/s5. Sheet Thickness: 1-6mm6. Feeding Rack: 2340×1510×1520 mm7. Cutting Rack: 2200×1550×2100 mm8. Vacuum capacity: 600L9. Hydraulic system: 15KW/300L10. Power Supply: 17.5KW11. Heating power: 53KW12. Power supply: 380V/50HZ, Tri-phase, Four wire13. Dimension: 5330×2048×2410mm14. Weight: 7.5T

III.Configuration & Specification:1. Feeding RackThe shapeless EPS table adopts cylinder to feed automaticallyAdopt rubber roller to release the sheet, photo sensor switch controlWidth: 1100 mm, each can be placed two rollers

2. Main Unita. Electric heating oven made in size 1300 × 2700mm. 34 zone temperature control. Heating oven will be back out automatically when material plugged up. The arrangement of upper and lower electric heaters are using chengmei arrangement procedures, and added protective net with up and downb. Hydraulic lifting upper and lower platform, Dia. 120oil/four guide pole of mould Dia. 85)/1300×1540 platformc. Double-row tip style sheet conveying chain, tensioning screw rodFeeding adopt 4.4KW Japanese Yaskawa servomotors, which with high speed and feeding is accurated. Chain track width can be adjusted within 600~1150mme. 5.5KW water-ring vacuum pumpf. Electric appliance: 1) The temperature control meter: Huibang dig splay(0~400°C)2) Contactors: Schneider3) PLC program: Siemens, Touch screens: famous products from France4) Proximity Switches: famous products from France5) Photoelectric Sensor: Omron, Japan6) Air switch: LG, Korea

h. Hydraulic part: 1) Hydraulic system control valves: TAIWAN2) Oil pump: Yuci, Sino-China Joint Venture3) Cylinder: Welding cylinder, sealing products are imported from abroad4) Hydraulic system in the machine. The upper and lower cylinder has its own system5) Fixed the cylinder from upward to downwardi. Pneumatic parts: 1) Cylinder solenoid valve: Korea2) Vacuum solenoid valve: Germanyj. Heater adopt domestic high quality panel.(Spec.: 240X80, 250V, 650W)k. upper and lower heat shield are active and water cooling

3. Vertical Auto-Puncher

Finished Product Samples

1) Main Parametera. The effective area of die punching: 1300*480mmb. Punching stroke: 210mmc. The speed of punching: 0.6-2s/mould d. Feeding servomotor: 1KW (Yaskawa, Japan)e. Main motor: 11KWf. Frequency conversion motor: Hitachi, Japang. Relief cylinder: Dia. 120*350 mmh. Feeding crushing cylinder: Dia. 63*25mmi. Beating cylinder: Dia. 63*200mmj. Sheet feeding rubber wheel: Dia. 63*18mmk. Main shaft: Adopt steel 45# (Dia. 90mm), quenching and tempering treatmentl. Activities guide column: Adopt steel 45# (Dia. 140mm), quenching and tempering treatmentm. Auxiliary guide column: Adopt steel 45# (Dia. 65mm), quenching and tempering treatmentn. Moving mould platform: Adopt 0.75 Three-phase AC motor with special reducer. The chains adjust at the same timeo. Size of machine: 1950 mm(L)X1980 mm(W)X2900(H)p. Weight of machine: About 3.6T

2) Configurationa. Servomotor: Yaskawa, Japanb. Main motor: adopt domestic high quality productsc. Main reducer: Adopt 200 special reducerd. Auxiliary lubrication system: Adopt special lubrication system, Controlled by PLCe. Contactor and Switch: Schneider, Francef. Air switch: LG, Korea.g. PLC program control: Siemens, Germanyh. Proximity switch: France productsi. Touch screens: Adopt 5.7inch touch screens, DELTA, Taiwanj. Rotary encoder: Made in Germany or Koreak.: Sheet feeding rubber wheel is made from NBR l: adopt 663 copper oil free composite bushingm: pneumatic component are made by Samwha, Korea

3) Machines descriptiona. When the machine stop, the upper mould platform would not fall down, even it at the top placeBecause it has the self-locking functionb. The upper mould platform must be rise to the top place if the machine stops suddenlyc. Install the security protection device in the front of lower mould platform, The machine works when this protection device put down and touches the travel switche. Feeding parts : four fixed rubber wheels and four movable rubber wheels

4. Crusher1) Technical Parameter a. Power Supply: 380V/50Hz, Tri-Phase, Four-wireb. The width of sheet: 1200mmc. Thickness of sheet: 1-5mmd. Suitable sheet: EPSe. Output: Same as thermoforming machine and punching machinef. The size of rubber wheel: Dia.130X1200(effective surface). Roller Dia. 130X1200 (effective surface)g. Main motor: 15KWh. Blower: 1.5 KWi: Auxiliary sheet pulling motor: 0.75 KWj. Size of machine: 1800(L)X1450(W)X1650(H)K. Weight: About 2 T

2) Main accessoriesa. Electrical part: Schneider, Japan (contactor, travel switch and button)b. Motor: Domestic high quality productsc. Reducer: Cycloid pin wheel reducerd. Rubber wheel: NBR, wear-resistante. The material for crushing blade: 9SiCrf. Motor-assisted sheet pulling inverter.: Hitachi, Japang. Suction blower: Adopt domestic high quality products

5. FJL-1100 EPS Foam Sheet Laminating Machine

1. Main Technical Parameter:1. Sheet Width:1100mm2. Sheet Thickness:0.1—0.35mm3. Uniformity≤0.02mm4. Production Speed: 80—135Kg/h5. Total Power: 60KW6. Approx. Machine Dimension:5500(L)X 3580(W)X 2000(H)2. Main Parts Configuration List:1. Φ105/28 Barrel, Screw 1 set2. Model 225 Gearbox 1 set3. 45KW Motor 1 set 4. 45KW Hitachi Inverter 1set5. 2.2KW Hitachi Inverter 1set6. Φ318 *1280mm(Mirror)Calander 1 pcs7. Φ500*1280mm(Mirror)Calander 1 pcs8. Φ200*1280mm(Mirror)Calander 4 pcs 9. Die Head: 1300mm 1 set10. Fast Screen Exchanger 1 set11. Autoloader 1 set12. Temperature Control Zone: 10 zone 13. Heater: Stainless Steel 1 set

Note: a. For security reasons, increased the security protection in the feeding part.b. In order to all the machines in perfect matching when they are work together, we have reasonable design which is feeding by automatic when the sheet is loose, and stop feeding sheet if the sheet tight.

FJL-1300 EPS Foam 3 in 1 line machine